Wear Metals (Spectrometry)
- Iron, copper, lead, tin, aluminium, chromium
- Pinpoints which component is wearing (bearing, gear, ring)
- Trend-based limits, not just single readings
- PQ index for large ferrous debris
Oil Analysis Service Across India — Predictive Maintenance
Wear metals, viscosity, TAN/TBN, water, oxidation and particle count — laboratory oil analysis with reports in 3–5 working days, plus mail-in sample kits for pan-India coverage.
Oil analysis (used-oil / lubricant condition monitoring) is the laboratory testing of in-service oil from engines, hydraulics, gearboxes, compressors and turbines to catch wear, contamination and oil degradation before they cause a breakdown. Vasundhara Performance Solutions provides oil analysis across Hyderabad, Secunderabad and Telangana with sample pickup, lab testing and report turnaround in 3–5 working days — plus pre-labelled sample kits for pan-India submission. Every report carries a clear corrective-action summary: continue, resample, top-up additive, filter, or change the oil — so the numbers turn straight into a maintenance decision.
Oil Analysis That Drives Maintenance Decisions
An oil report is only useful if it tells you what to do next. Our reports give each result against its target range with a plain corrective-action line — "iron trending up, inspect gears", "water >0.2%, check seals", "TBN depleted, change oil" — not just a table of numbers. Fleet workshops, CNC and machine shops, cement and sugar plants, power generation and process plants across Telangana and Andhra Pradesh use oil analysis as the trigger for both scheduled maintenance and early failure intervention.
What's in the Oil Analysis Panel
Viscosity @ 40°C / 100°C
- Checks grade against OEM spec (ISO VG / SAE)
- Flags fuel dilution, shear, or wrong-oil top-up
- Viscosity index where relevant
- Catches mixed-oil and over-heating early
TAN / TBN (Oil Condition)
- TBN reserve alkalinity for engine oils
- TAN acid build-up for hydraulics, gears, turbines
- Predicts remaining useful oil life
- Prevents both early changes and over-runs
Water & Coolant Contamination
- Crackle screen + Karl Fischer (ppm / %)
- Glycol check for coolant ingress
- Flags seal, cooler and condensation problems
- Water is the No.1 cause of hydraulic failure
Particle Count & Cleanliness
- ISO 4406 cleanliness code (4 / 6 / 14 micron)
- Judges filter performance and ingress
- Critical for servo-hydraulics and turbines
- Pre-flush vs post-flush comparison
Oxidation / Nitration (FTIR)
- FTIR degradation and additive-depletion trend
- Soot and fuel-dilution for diesel engines
- Detects oil ageing before viscosity moves
- 1-page maintenance-decision summary per sample
Why Routine Oil Analysis Pays Off
Catch Failures Before They Stop Production
Rising wear metals and particle counts show a bearing or gear failing weeks before it seizes — turning an unplanned breakdown into a planned, cheaper repair.
Extend Oil Drain Intervals Safely
Condition-based changes replace fixed-hour changes. Where the oil is still healthy you run on; where it's degraded you change early — cutting both oil spend and failures.
Protect Warranty & Big Assets
Compressors, turbines, gearboxes and hydraulic systems are high-value. Trend data protects them and supports OEM warranty and insurance conversations.
Audit-Ready Documentation
Reports formatted for ISO 9001 / IATF 16949 and customer audits, with method (ASTM where applicable), result, target and action. Archived 3 years for retrospective support.
Equipment & Industries We Test For
Hydraulic Systems
Gearboxes & Drives
Diesel Engines & Fleets
Air & Gas Compressors
Steam & Gas Turbines
Cement, Sugar & Power Plants
Two Ways to Submit a Sample
On-Site Pickup (Hyderabad & Secunderabad)
Our technician draws the sample under controlled conditions and, for first-time clients, does a no-cost visual lubrication audit during the visit. Best for starting a routine programme.
Sample-Kit Submission (Pan-India)
We courier a pre-labelled kit with bottles, sampling instructions and a submission form. Your team draws and ships it back; reports issue 3–5 working days from receipt.
Frequently Asked Questions
What does an oil analysis test measure?
A full oil analysis panel measures wear metals (iron, copper, lead, tin, aluminium, chromium by spectrometry), viscosity at 40°C and 100°C, TAN/TBN oil condition, water and glycol contamination, particle count (ISO 4406 cleanliness), and oxidation/nitration/soot by FTIR. Each result is reported against its target range with a corrective-action recommendation.
How often should oil be sampled?
Typical intervals are 250–500 running hours for diesel engines, monthly to quarterly for hydraulics and gearboxes, and quarterly for compressors and turbines — tightened when a unit is trending or critical. We set the schedule to your machine list and maintenance calendar and can run scheduled sampling routes across Hyderabad and Telangana.
How long do oil analysis results take?
Standard turnaround is 3–5 working days from sample receipt to a digital report. Critical or breakdown samples can be expedited to 24–48 hours. Every report includes a plain corrective-action summary — continue, resample sooner, filter, top-up additive, or change the oil — not just raw numbers.
Do you collect samples on-site or do we send them in?
Both. In Hyderabad and Secunderabad our technician can draw the sample and run a visual lubrication audit at no extra cost on the first visit. Across Telangana, Andhra Pradesh and pan-India we courier a pre-labelled sample kit with bottles, instructions and a submission form for return by courier.
Can oil analysis predict a breakdown?
Yes — that is its main value. Rising wear-metal trends and particle counts flag a bearing, gear or pump degrading well before failure, and water or fuel dilution shows a developing seal or injector problem. Trending across samples is what turns an unplanned breakdown into a planned repair.
Which equipment benefits most?
High-value or hard-to-access assets: hydraulic systems, industrial gearboxes, diesel engines and fleets, air/gas compressors, and steam/gas turbines — common in CNC shops, cement, sugar, power, and process plants. For these, a small test cost protects a large repair and lost-production cost.
Do reports support ISO and OEM warranty audits?
Yes. Reports are formatted for ISO 9001 and IATF 16949 quality systems and OEM warranty/insurance review, carrying sample reference, date, method (ASTM where applicable), result, target range and action taken. Reports are archived for 3 years and re-issuable for retrospective audit support.
Last updated: August 2026
Request Oil Analysis — Start a Sample Programme
Tell us how many machines, the oil in service, and your sampling cadence. We'll send a labelled sample kit and a reporting plan that fits your maintenance calendar. Reports in 3–5 working days with clear corrective actions.
Prefer WhatsApp? Message +91-99128 25442 or call directly.